G3PE-245B DC12-24

Solid State Relays for Heaters G3PE-Single-phase Compact, Slim-profile SSRs with Heat Sinks. Models with No Zero Cross for a Wide Range of Applications. • RoHS compliant. • Models also available with no zero cross • Surge pass protection improved surge dielectric strength for output currents. (OMRON testing) • Compact with a slim profile. • Mount to DIN Track or with screws. • Conforms to UL, CSA, and EN standards (TÜV certification). Refer to Safety Precautions on page 18. For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Ordering Information List of Models Number of phases Insulation method Operation indicator Rated input voltage Zero cross function Applicable load * Model 15 A, 100 to 240 VAC G3PE-215B DC12-24 Yes 25 A, 100 to 240 VAC G3PE-225B DC12-24 35 A, 100 to 240 VAC G3PE-235B DC12-24 45 A, 100 to 240 VAC G3PE-245B DC12-24 15 A, 100 to 240 VAC G3PE-215BL DC12-24 No Single-phase Phototriac coupler Yes (yellow) 25 A, 100 to 240 VAC G3PE-225BL DC12-24 35 A, 100 to 240 VAC G3PE-235BL DC12-24 45 A, 100 to 240 VAC G3PE-245BL DC12-24 12 to 24 VDC 15 A, 200 to 480 VAC G3PE-515B DC12-24 Yes 25 A, 200 to 480 VAC G3PE-525B DC12-24 35 A, 200 to 480 VAC G3PE-535B DC12-24 45 A, 200 to 480 VAC G3PE-545B DC12-24 15 A, 200 to 480 VAC G3PE-515BL DC12-24 No 25 A, 200 to 480 VAC G3PE-525BL DC12-24 35 A, 200 to 480 VAC G3PE-535BL DC12-24 45 A, 200 to 480 VAC G3PE-545BL DC12-24 * The applicable load current depends on the ambient temperature. For details, refer to Load Current vs. Ambient Temperature in Engineering Data on page 3. 1 G3PE-Single-phase Specifications Certification UL508, CSA22.2 No.14, and EN60947-4-3 Ratings Input (at an Ambient Temperature of 25°C) Item G3PE-@@@B Operating voltage range Rated voltage Model 12 to 24 VDC G3PE-@@@BL 7 mA max. 9.6 to 30 VDC Voltage level Rated input current Must operate voltage 9.6 VDC max. 15 mA max. Must release voltage 1.0 VDC max. Output Model Item G3PE-215B(L) G3PE-225B(L) G3PE-235B(L) G3PE-245B(L) G3PE-515B(L) G3PE-525B(L) G3PE-535B(L) G3PE-545B(L) Rated load voltage 100 to 240 VAC (50/60 Hz) 200 to 480 VAC (50/60 Hz) Load voltage range 75 to 264 VAC (50/60 Hz) 180 to 528 VAC (50/60 Hz) Applicable load current 0.1 to 15 A (at 40°C) 0.1 to 25 A (at 40°C) Inrush current resistance 150 A (60 Hz, 1 cycle) 220 A (60 Hz, 1 cycle) Permissible I2t (reference value) 121A2s 260A2s 3 kW (at 200 VAC) 5 kW (at 200 VAC) * Applicable load (resistive load) 0.5 to 35 A (at 25°C) 0.1 to 15 A (at 40°C) 0.1 to 25 A (at 40°C) 440 A (60 Hz, 1 cycle) 150 A (60 Hz, 1 cycle) 220 A (60 Hz, 1 cycle) 1,260A2s 128A2s 7 kW (at 200 VAC) 0.5 to 45 A (at 25°C) 9 kW (at 200 VAC) 6 kW (at 400 VAC) 0.5 to 35 A (at 25°C) 0.5 to 45 A (at 25°C) 440 A (60 Hz, 1 cycle) 1,350A2s 10 kW (at 400 VAC) 6,600A2s 14 kW (at 400 VAC) 18 kW (at 400 VAC) * The applicable load current depends on the ambient temperature. For details, refer to Load Current vs. Ambient Temperature in Engineering Data on page 3. Characteristics Model Item G3PE -215B G3PE -225B G3PE -235B Operate time 1/2 of load power source cycle + 1 ms max. Release time 1/2 of load power source cycle + 1 ms max. G3PE -245B G3PE -215BL G3PE -225BL G3PE -235BL G3PE -245BL 1 ms max. Output ON voltage drop 1.6 V (RMS) max. Leakage current 10 mA max. (at 200 VAC) Insulation resistance 100 MΩ min. (at 500 VDC) Dielectric strength 2,500 VAC, 50/60 Hz for 1 min Vibration resistance 10 to 55 to10 Hz, 0.375-mm single amplitude (0.75-mm double amplitude) (Mounted to DIN track) Shock resistance Destruction: 294 m/s2 (Mounted to DIN track) Ambient storage temperature −30 to 100°C (with no icing or condensation) Ambient operating temperature −30 to 80°C (with no icing or condensation) Ambient operating humidity 45% to 85% Weight Approx. 240 g Model Item G3PE -515B Approx. 400 g G3PE -525B G3PE -535B Operate time 1/2 of load power source cycle + 1 ms max. Release time 1/2 of load power source cycle + 1 ms max. Approx. 240 g G3PE -545B G3PE -515BL Approx. 400 g G3PE -525BL G3PE -535BL 1 ms max. Output ON voltage drop 1.8 V (RMS) max. 2 Leakage current 20 mA max. (at 480 VAC) Insulation resistance 100 MΩ min. (at 500 VDC) Dielectric strength 2,500 VAC, 50/60 Hz for 1 min Vibration resistance 10 to 55 to10 Hz, 0.375-mm single amplitude (0.75-mm double amplitude) (Mounted to DIN track) Shock resistance Destruction: 294 m/s2 (Mounted to DIN track) Ambient storage temperature −30 to 100°C (with no icing or condensation) Ambient operating temperature −30 to 80°C (with no icing or condensation) Ambient operating humidity 45% to 85% Weight Approx. 240 g Approx. 400 g Approx. 240 g Approx. 400 g G3PE -545BL G3PE-Single-phase Engineering Data Input Voltage vs. Input Impedance and Input Voltage vs. Input Current 6 5 Input current 4 3 2 Input impedance 1 0 0 5 10 15 20 Ta = 25°C Input current 10 Ta = 25°C 9 8 7 6 5 Input current 4 3 Input impedance 2 Input impedance 1 0 0 25 30 35 Input voltage (V) G3PE-5@@B Input current (mA) 7 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Input impedance (kΩ) 8 Input current (mA) Ta = 25°C 9 Input impedance (kΩ) G3PE-2@@BL 10 Input current (mA) Input impedance (kΩ) G3PE-2@@B 5 10 15 20 25 30 35 Input voltage (V) 0 5 10 15 20 25 30 35 Input voltage (V) 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Input current (mA) Input impedance (kΩ) G3PE-5@@BL Ta = 25°C Input current Input impedance 0 5 10 15 20 25 30 35 Input voltage (V) Load Current vs. Ambient Temperature G3PE-235B(L), G3PE-245B(L) G3PE-535B(L), G3PE-545B(L) Load current (A) Load current (A) G3PE-215B(L), G3PE-225B(L) G3PE-515B(L), G3PE-525B(L) 30 25 G3PE-225B(L) G3PE-525B(L) 20 50 G3PE-245B(L) G3PE-545B(L) 45 40 G3PE-235B(L) 35 30 15 G3PE-215B(L) G3PE-515B(L) 7 0 −30 G3PE-535B(L) 20 18 17 14 10 10 −20 0 20 0 −30 40 60 80 100 Ambient temperature (°C) −20 0 20 25 40 60 80 100 Ambient temperature (°C) Inrush Current Resistance: Non-repetitive Keep the inrush current to below the inrush current resistance value (i.e., below the broken line) if it occurs repetitively. 250 200 150 G3PE-235B(L), G3PE-245B(L) G3PE-535B(L), G3PE-545B(L) Inrush current (A. Peak) G3PE-225B(L), G3PE-525B(L) Inrush current (A. Peak) Inrush current (A. Peak) G3PE-215B(L), G3PE-515B(L) 250 200 150 500 400 300 100 100 200 50 50 100 0 10 30 50 100 300 500 1,000 3,000 5,000 Energized time (ms) 0 10 30 50 100 300 500 1,000 3,000 5,000 Energized time (ms) 0 10 30 50 100 300 500 1,000 3,000 5,000 Energized time (ms) 3 G3PE-Single-phase Close Mounting (3 or 8 SSRs) 13 12 10 25 3 Relays 20 19 15 G3PE-235B(L) Load current (A) 3 Relays 15 30 8 Relays 40 3 Relays 30 28 26 G3PE-245B(L) Load current (A) G3PE-225B(L) 20 Load current (A) Load current (A) G3PE-215B(L) 8 Relays 20 Load current (A) 3 Relays 15 13 12 30 25 20 0 −40 20 40 60 80 100 Ambient temperature (°C) 3 Relays 15 0 5.7 5 20 40 60 80 100 Ambient temperature (°C) Close Mounting Example DIN Track 0 −40 3 Relays 30 28 26 8 Relays 0 −20 0 20 25 40 60 80 100 Ambient temperature (°C) G3PE-545B(L) 50 40 3 Relays 31 30 29 8 Relays 20 11 10 −20 0 −40 20 25 40 60 80 100 Ambient temperature (°C) 40 20 10 7 6 5 0 −20 8 Relays 8 Relays −20 11 10 G3PE-535B(L) 17 16 10 4 0 G3PE-525B(L) 20 0 −40 −20 Load current (A) G3PE-515B(L) Load current (A) 0 −40 20 40 60 80 100 Ambient temperature (°C) 11 10 Load current (A) 5.7 5 0 3 Relays 31 30 29 20 10 8 7 5 −20 40 8 Relays 8 Relays 0 −40 50 20 40 60 80 100 Ambient temperature (°C) 0 −40 11 10 −20 0 20 25 40 60 80 100 Ambient temperature (°C) 0 −40 −20 0 20 25 40 60 80 100 Ambient temperature (°C) G3PE-Single-phase Dimensions Note: All units are in millimeters unless otherwise indicated. Solid State Relays G3PE-215B(L) G3PE-225B(L) G3PE-515B(L) G3PE-525B(L) 13±0.2 Two, 4.6 dia. Two, M4 100 max. 90±0.2 24 68 84 Two, M3.5 4.6 × 5.6 elliptical hole 4.2 6.3 Note: Without terminal cover. 4.5 22.5 max. Note: With terminal cover. Mounting Holes Terminal Arrangement/Internal Circuit Diagram G3PE-5@@B G3PE-2@@B (+) 1 (+) 1 Input circuit Trigger circuit Output side A1 Input side (90) (85) Input circuit (100) 90±0.3 Trigger circuit Output side A1 A2 2 Three, 4.5 dia. or M4 G3PE-235B(L) G3PE-245B(L) G3PE-535B(L) G3PE-545B(L) 25±0.2 Input side 13±0.3 A2 2 )−( )−( 4.6 dia. Two, M5 100 max. 68 24 90±0.2 84 Two, M3.5 6 13.5 Note: Without terminal cover. 4.6 × 5.6 elliptical hole 44.5 max. Note: With terminal cover. Mounting Holes Terminal Arrangement/Internal Circuit Diagram 25±0.3 G3PE-5@@B G3PE-2@@B (+) 1 Input circuit Trigger circuit Output side A2 Three, 4.5 dia. or M4 2 )−( (+) A1 Input side (90) Input circuit (85) Trigger circuit (100) 90±0.3 Output side A1 Input side 1 A2 2 )−( 5 Solid State Contactors for Heaters G3PE-Three-phase Compact, Slim-profile SSRs with Heat Sinks. Solid State Contactors for Three-phase Heaters Reduced Installation Work with DIN Track Mounting. • RoHS compliant. • Surge pass protection improved surge dielectric strength for output currents. (OMRON testing) • Slim design with 3-phase output and built-in heat sinks. • DIN Track mounting types and screw mounting types are available. All DIN Track mounting types mount to DIN Track (applicable DIN Track: TR35-15Fe (IEC 60715)). • Conforms to UL, CSA, and EN standards (TÜV certification). For the most recent information on models that have been certified for safety standards, refer to your OMRON website. Refer to Safety Precautions on page 18. Ordering Information List of Models Models with Built-in Heat Sinks Number of phases Insulation method Operation indicator Rated input voltage Zero cross function Type Applicable load *1 15 A, 100 to 240 VAC 25 A, 100 to 240 VAC 35 A, 100 to 240 VAC 45 A, 100 to 240 VAC DIN track mounting *2 15 A, 200 to 480 VAC 25 A, 200 to 480 VAC 35 A, 200 to 480 VAC 45 A, 200 to 480 VAC Three-phase Phototriac coupler Yes (yellow) 12 to 24 VDC Yes 15 A, 100 to 240 VAC 25 A, 100 to 240 VAC 35 A, 100 to 240 VAC 45 A, 100 to 240 VAC Screw mounting 15 A, 200 to 480 VAC 25 A, 200 to 480 VAC 35 A, 200 to 480 VAC 45 A, 200 to 480 VAC Number of poles Model 3 G3PE-215B-3N DC12-24 2 G3PE-215B-2N DC12-24 3 G3PE-225B-3N DC12-24 2 G3PE-225B-2N DC12-24 3 G3PE-235B-3N DC12-24 2 G3PE-235B-2N DC12-24 3 G3PE-245B-3N DC12-24 2 G3PE-245B-2N DC12-24 3 G3PE-515B-3N DC12-24 2 G3PE-515B-2N DC12-24 3 G3PE-525B-3N DC12-24 2 G3PE-525B-2N DC12-24 3 G3PE-535B-3N DC12-24 2 G3PE-535B-2N DC12-24 3 G3PE-545B-3N DC12-24 2 G3PE-545B-2N DC12-24 3 G3PE-215B-3 DC12-24 2 G3PE-215B-2 DC12-24 *3 3 G3PE-225B-3 DC12-24 2 G3PE-225B-2 DC12-24 3 G3PE-235B-3 DC12-24 2 G3PE-235B-2 DC12-24 3 G3PE-245B-3 DC12-24 2 G3PE-245B-2 DC12-24 3 G3PE-515B-3 DC12-24 2 G3PE-515B-2 DC12-24 *3 3 G3PE-525B-3 DC12-24 2 G3PE-525B-2 DC12-24 3 G3PE-535B-3 DC12-24 2 G3PE-535B-2 DC12-24 3 G3PE-545B-3 DC12-24 2 G3PE-545B-2 DC12-24 *1. The applicable load current depends on the ambient temperature. For details, refer to Load Current vs. Ambient Temperature in Engineering Data on page 10. *2. The applicable DIN Track is the TR35-15Fe (IEC 60715). For details, refer to the mounting information in the Safety Precautions for All G3PE Models. *3. DIN Track or Screw mounting. 6 G3PE-Three-phase Models with Externally Attached Heat Sinks Number of phases Insulation method Operation indicator Rated input voltage Zero cross function Type Applicable load * 15 A, 100 to 240 VAC 25 A, 100 to 240 VAC 35 A, 100 to 240 VAC Three-phase Phototriac coupler Yes (yellow) 12 to 24 VDC Yes Externally attached heat sinks 45 A, 100 to 240 VAC 15 A, 200 to 480 VAC 25 A, 200 to 480 VAC 35 A, 200 to 480 VAC 45 A, 200 to 480 VAC Number of poles Model 3 G3PE-215B-3H DC12-24 2 G3PE-215B-2H DC12-24 3 G3PE-225B-3H DC12-24 2 G3PE-225B-2H DC12-24 3 G3PE-235B-3H DC12-24 2 G3PE-235B-2H DC12-24 3 G3PE-245B-3H DC12-24 2 G3PE-245B-2H DC12-24 3 G3PE-515B-3H DC12-24 2 G3PE-515B-2H DC12-24 3 G3PE-525B-3H DC12-24 2 G3PE-525B-2H DC12-24 3 G3PE-535B-3H DC12-24 2 G3PE-535B-2H DC12-24 3 G3PE-545B-3H DC12-24 2 G3PE-545B-2H DC12-24 * The rated load current depends on the heat sink or radiator that is mounted. It also depends on the ambient temperature. For details, refer to Load Current vs. Ambient Temperature. Accessories (Order Separately) Heat Sink Heat resistance Rth (s-a) (°C/W) Model 1.67 Y92B-P50 1.01 Y92B-P100 0.63 Y92B-P150 0.43 Y92B-P200 0.36 Y92B-P250 7 G3PE-Three-phase Specifications Certification UL508, CSA22.2 No.14, and EN60947-4-3 Ratings (at an Ambient Temperature of 25°C) Operating Circuit (All Models) ItemModel Same for all models Rated operating voltage 12 to 24 VDC Operating voltage range 9.6 to 30 VDC Rated input current (impedance) 10 mA max. (24 VDC) Must-operate voltage 9.6 VDC max. Must-release voltage 1 VDC min. Insulation method Phototriac Operation indicator Yellow LED Main Circuit of Models with Built-in Heat Sinks Item Model G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE215B- 215B- 225B- 225B- 235B- 235B- 245B- 245B- 515B- 515B- 525B- 525B- 535B- 535B- 545B- 545B3(N) 2(N) 3(N) 2(N) 3(N) 2(N) 3(N) 2(N) 3(N) 2(N) 3(N) 2(N) 3(N) 2(N) 3(N) 2(N) Rated load voltage Operating voltage range Rated load current *1 15 A (at 40°C) Minimum load current Inrush current resistance (peak value) 100 to 240 VAC 200 to 480 VAC 75 to 264 VAC 180 to 528 VAC 25 A (at 40°C) 35 A (at 25°C) Applicable load (resistive load: AC1 class) *2 15 A (at 40°C) 25 A (at 40°C) 35 A (at 25°C) 45 A (at 25°C) 0.5 A 150 A 220 A (60 Hz, 1 cycle) (60 Hz, 1 cycle) Permissible I2t (reference value) 45 A (at 25°C) 0.2 A 121A2s 260A2s 5.1 kW (at 200 VAC) 8.6 kW (at 200 VAC) 440 A (60 Hz, 1 cycle) 220 A (60 Hz, 1 cycle) 440 A (60 Hz, 1 cycle) 1,260A2s 260A2s 1,260A2s 12.1 kW (at 200 VAC) 15.5 kW (at 200 VAC) 12.5 kW (at 480 VAC) 20.7 kW (at 480 VAC) 29.0 kW (at 480 VAC) 37.4 kW (at 480 VAC) *1. The applicable load current depends on the ambient temperature. For details, refer to Load Current vs. Ambient Temperature in Engineering Data on page 10. *2. Applicable Load Use the following formula to calculate the maximum total capacity of a heater load for a three-phase balanced load with delta connections. Maximum load capacity = Load current × Load voltage × √3 Example: 15 A × 200 V × √3 = 5,196 W ≅ 5.1 kW Example: 15 A × 400 V × √3 = 10,392 W ≅ 10.3 kW Main Circuit of Models with Externally Attached Heat Sinks Item Model G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE- G3PE215B- 215B- 225B- 225B- 235B- 235B- 245B- 245B- 515B- 515B- 525B- 525B- 535B- 535B- 545B- 545B3H 2H 3HH 2H 3H 2H 3H 2H 3H 2H 3H 2H 3H 2H 3H 2H Rated load voltage Operating voltage range Rated load current * 15 A (at 40°C) Minimum load current Inrush current resistance (peak value) Permissible I2t (reference value) Applicable load (resistive load: AC1 class) 100 to 240 VAC 200 to 480 VAC 75 to 264 VAC 180 to 528 VAC 25 A (at 40°C) 35 A (at 25°C) 45 A (at 25°C) 0.2 A 25 A (at 40°C) 35 A (at 25°C) 260A2s 440 A (60 Hz, 1 cycle) 220 A (60 Hz, 1 cycle) 440 A (60 Hz, 1 cycle) 1,260A2s 260A2s 1,260A2s Refer to Engineering Data on page 10. * The rated load current depends on the heat sink or radiator that is mounted. It also depends on the ambient temperature. For details, refer to Load Current vs. Ambient Temperature in Engineering Data on page 10. 8 45 A (at 25°C) 0.5 A 150 A 220 A (60 Hz, 1 cycle) (60 Hz, 1 cycle) 121A2s 15 A (at 40°C) G3PE-Three-phase Characteristics Models with Built-in Heat Sinks Item Model G3PE215B3(N) G3PE215B2(N) G3PE225B3(N) Operate time 1/2 of load power source cycle + 1 ms max. Release time 1/2 of load power source cycle + 1 ms max. Output ON voltage drop 1.6 V (RMS) max. 1.8 V (RMS) max. Leakage current * 10 mA max. (at 200 VAC) 20 mA max. (at 480 VAC) Insulation resistance 100 MΩ min. (at 500 VDC) Dielectric strength 2,500 VAC, 50/60 Hz for 1 min Vibration resistance • DIN Track mounting: 10 to 55 to 10 Hz, 0.175-mm single amplitude (0.35-mm double amplitude) • Screw mounting: 10 to 55 to 10 Hz, 0.375-mm single amplitude (0.75-mm double amplitude) Shock resistance 294 m/s2 (reverse mounting: 98 m/s2) Ambient storage temperature −30 to 100°C (with no icing or condensation) Ambient operating temperature −30 to 80°C (with no icing or condensation) Ambient operating humidity 45% to 85% Weight Approx. 1.25 kg Approx. 1.45 kg G3PE225B2(N) G3PE235B3(N) Approx. 1.25 kg Approx. 1.65 kg G3PE235B2(N) Approx. 1.45 kg G3PE245B3(N) Approx. 2.0 kg G3PE245B2(N) Approx. 1.65 kg G3PE515B3(N) G3PE515B2(N) Approx. 1.25 kg G3PE525B3(N) Approx. 1.45 kg G3PE525B2(N) G3PE535B3(N) G3PE535B2(N) G3PE545B3(N) G3PE545B2(N) Approx. 1.25 kg Approx. 1.65 kg Approx. 1.45 kg Approx. 2.0 kg Approx. 1.65 kg G3PE525B2H G3PE535B3H G3PE535B2H G3PE545B3H G3PE545B2H * The leakage current of phase S will be approximately √3 times larger if the 2-element model is used. Models with Externally Attached Heat Sinks Item Model G3PE215B3H G3PE215B2H G3PE225B3H G3PE225B2H G3PE235B3H G3PE235B2H G3PE245B3H G3PE245B2H G3PE515B3H G3PE515B2H G3PE525B3H Operate time 1/2 of load power source cycle + 1 ms max. Release time 1/2 of load power source cycle + 1 ms max. Output ON voltage drop 1.6 V (RMS) max. 1.8 V (RMS) max. Leakage current * 10 mA max. (at 200 VAC) 20 mA max. (at 480 VAC) Insulation resistance 100 MΩ min. (at 500 VDC) Dielectric strength 2,500 VAC, 50/60 Hz for 1 min Vibration resistance 10 to 55 to 10 Hz, 0.375-mm single amplitude (0.75-mm double amplitude) Shock resistance Destruction: 294 m/s2 Ambient storage temperature −30 to 100°C (with no icing or condensation) Ambient operating temperature −30 to 80°C (with no icing or condensation) Ambient operating humidity 45% to 85% Weight Approx. 300 g * The leakage current of phase S will be approximately √3 times larger if the 2-element model is used. Heat Sinks Model Weight Y92B-P50 Approx. 450 g Y92B-P100 Approx. 450 g Y92B-P150 Approx. 600 g Y92B-P200 Approx. 850 g Y92B-P250 Approx. 1,200 g 9 G3PE-Three-phase Engineering Data Input Voltage vs. Input Impedance and Input Voltage vs. Input Current G3PE-5@@B-@@ 10 Input impedance (kΩ) Input current (mA) Input impedance (kΩ) Input current (mA) G3PE-2@@B-@@ 9 8 7 6 15 Ta = 25°C 14 13 12 11 10 9 Input current 8 5 Input current 7 6 4 5 3 Input impedance 4 Input impedance 2 3 2 1 1 0 0 5 10 15 20 25 30 35 0 5 10 15 20 Input voltage (V) 25 30 35 Input voltage (V) Load Current vs. Ambient Temperature G3PE-235B-3(N), G3PE-245B-3(N) G3PE-235B-2(N), G3PE-245B-2(N) G3PE-535B-3(N), G3PE-545B-3(N) G3PE-535B-2(N), G3PE-545B-2(N) Load current (A) Load current (A) Models with Built-in Heat Sinks G3PE-215B-3(N), G3PE-225B-3(N) G3PE-215B-2(N), G3PE-225B-2(N) G3PE-515B-3(N), G3PE-525B-3(N) G3PE-515B-2(N), G3PE-525B-2(N) 30 25 20 15 10 G3PE-225B-3(N) G3PE-225B-2(N) G3PE-525B-3(N) G3PE-525B-2(N) 50 45 G3PE-245B-3(N) G3PE-245B-2(N) G3PE-545B-3(N) G3PE-545B-2(N) 40 35 G3PE-235B-3(N) 30 G3PE-235B-2(N) G3PE-535B-3(N) G3PE-535B-2(N) G3PE-215B-3(N) G3PE-215B-2(N) G3PE-515B-3(N) G3PE-515B-2(N) * 20 18 * The dotted lines in the charts are the UL derating curves for the G3PE-235B-3(N), G3PE-245B-3(N), G3PE-235B-2(N), G3PE-245B-2(N), G3PE-535B-3(N), G3PE-545B-3(N), G3PE-535B-2(N), G3PE-545B-2(N). 14 12 10 7 0 −30 −20 0 20 40 60 80 0 −30 −20 100 0 20 25 40 60 80 100 Ambient temperature (°C) Ambient temperature (°C) 10 Load current (A) Load current (A) Models with Externally Attached Heat Sinks G3PE-235B-3H(-2H) G3PE-215B-3H(-2H) G3PE-225B-3H(-2H) G3PE-245B-3H(-2H) G3PE-515B-3H(-2H) G3PE-535B-3H(-2H) G3PE-525B-3H(-2H) G3PE-545B-3H(-2H) 8 6 G3PE-225B-3H(-2H) G3PE-525B-3H(-2H) 10 G3PE-235B-3H(-2H) G3PE-245B-3H(-2H) G3PE-535B-3H(-2H) G3PE-545B-3H(-2H) 8 6 5 G3PE-215B-3H(-2H) 4 G3PE-515B-3H(-2H) 4 2 2 0 −30 −20 0 20 40 60 80 100 Ambient temperature (°C) 10 0 −30 −20 0 20 25 40 60 80 100 Ambient temperature (°C) G3PE-Three-phase Inrush Current Resistance: Non-repetitive 200 150 250 Inrush current (A. Peak) 250 Inrush current (A. Peak) Inrush current (A. Peak) Keep the inrush current to below the inrush current resistance value (i.e., below the broken line) if it occurs repetitively. G3PE-225B-3(N)(H), G3PE-525B-3(N)(H) G3PE-235B-3(N)(H), G3PE-535B-3(N)(H) G3PE-215B-3(N)(H) G3PE-225B-2(N)(H), G3PE-525B-2(N)(H) G3PE-235B-2(N)(H), G3PE-535B-2(N)(H) G3PE-215B-2(N)(H) G3PE-515B-3(N)(H), G3PE-245B-3(N)(H), G3PE-545B-3(N)(H) G3PE-515B-2(N)(H), G3PE-245B-2(N)(H), G3PE-545B-2(N)(H) 200 150 500 400 300 100 100 200 50 50 100 0 10 30 50 100 300 500 1,000 0 10 3,000 5,000 30 50 100 300 500 1,000 0 10 3,000 5,000 Energized time (ms) Energized time (ms) 30 50 100 300 500 1,000 3,000 5,000 Energized time (ms) Heat Sink Area vs. Load Current (40°C and 80°C) G3PE-525B-3H 50,000 30,000 Ambient temperature + 80°C 10,000 Ambient temperature + 40°C 5,000 Heat sink area (cm 2) Heat sink area (cm 2) G3PE-225B-3H 50,000 30,000 Ambient temperature + 80°C 10,000 Ambient temperature + 40°C 5,000 3,000 3,000 Aluminum plate t = 3.0 Aluminum plate t = 3.0 1,000 1,000 500 500 300 300 100 100 0 10 20 30 0 40 10 Load current (A) 20 30 40 Load current (A) Note: The heat sink area is the combined area of all surfaces of the heat sink that radiate heat. For the G3PE-525B-3H, when a current of 18 A flows through the SSR at 40°C, the graph shows that a heat sink area of about 2,500 cm2 would be required. Therefore, if the heat sink is square, one side of an aluminum plate in the heat sink must be 36 cm or longer (√2,500 (cm2)/2 = 36 cm (rounded to a whole number)). Models with Externally Attached Heat Sinks Heat Resistance Rth (Junction/SSR Back Surface) Model Rth (°C/W) G3PE-215B-3H 1.05 G3PE-225B-3H 0.57 G3PE-235B-3H 0.57 G3PE-245B-3H 0.57 Heat Resistance of Heat Sinks Model Rth (°C/W) Y92B-P50 1.67 Y92B-P100 1.01 Y92B-P150 0.63 Y92B-P200 0.43 Y92B-P250 0.36 Note: If a commercially available heat sink is used, use one that has a heat resistance equal to or lower than a standard OMRON Heat Sink. 11 G3PE-Three-phase Dimensions Note: All units are in millimeters unless otherwise indicated. Solid State Relays Models with DIN Track Mounting G3PE-215B-3N G3PE-215B-2N G3PE-225B-2N G3PE-515B-3N G3PE-515B-2N G3PE-525B-2N Two, 4.6-dia. mounting holes Four, 8 dia. Two, M3.5 24 84.5 100 90 max. max. 68 Two, R2.3 mounting holes 0.5 20 64 20 32.2 80 max. Six, M4 68 Note: Without terminal cover. Note: With terminal cover. Mounting Holes 35 19.1 23.2 max. 64±0.3 90±0.3 120 max. Four, 4.5 dia. or M4 Terminal Arrangement/Internal Circuit Diagram L2/S L3/T (+) L1/R L2/S L3/T A1 L3/T T2/V T3/W (−) L2/S L3/T T1/U T2/V T3/W (−) (+) A1 A2 A2 T1/U (−) L1/R A1 Input circuit Input circuit T3/W L2/S (+) A2 T1/U T2/V T3/W (−) Two, 4.6-dia. mounting holes Models with DIN Track Mounting G3PE-225B-3N G3PE-235B-2N G3PE-525B-3N G3PE-535B-2N T2/V L1/R G3PE-5@5B-2N A1 A2 T1/U (+) Input circuit L1/R G3PE-515E-3N G3PE-2@5B-2N Input circuit G3PE-215B-3N Four, 8 dia. Two, M3.5 24 84.5 120 100 110 max. max. 68 Two, R2.3 mounting holes 0.5 20 64 Six, M5 (35-A type) Six, M4 (25-A type) 20 32.2 80 max. 68 Note: Without terminal cover. Note: With terminal cover. Mounting Holes 35 max. 19.1 23.2 64±0.3 110±0.3 120 max. Four, 4.5 dia. or M4 Terminal Arrangement/Internal Circuit Diagram L2/S L3/T (+) L1/R L2/S L3/T A1 T3/W (−) L2/S G3PE-535B-2N L3/T T2/V T3/W (−) L1/R L2/S L3/T T1/U T2/V T3/W (−) (+) A1 A2 A2 T1/U (+) A1 Input circuit Input circuit 12 T2/V L1/R A1 A2 T1/U G3PE-525B-3N (+) Input circuit L1/R G3PE-235B-2N Input circuit G3PE-225B-3N A2 T1/U T2/V T3/W (−) G3PE-Three-phase Models with DIN Track Mounting Two, 4.6-dia. mounting holes Four, 8 dia. G3PE-235B-3N G3PE-245B-2N G3PE-535B-3N G3PE-545B-2N Two, M3.5 24 84.5 140 120 130 max. max. 68 Two, R2.3 mounting holes 0.5 Six, M5 20 64 20 32.2 80 max. 68 Note: Without terminal cover. Note: With terminal cover. Mounting Holes 35 19.1 23.2 max. 64±0.3 120 max. 130±0.3 Four, 4.5 dia. or M4 Terminal Arrangement/Internal Circuit Diagram L2/S L3/T (+) L1/R L2/S L3/T A1 T3/W L2/S L3/T T2/V T3/W (−) L1/R L2/S L3/T T1/U T2/V T3/W (+) A1 A2 A2 T1/U (−) (+) A1 Input circuit Input circuit Models with DIN Track Mounting T2/V L1/R G3PE-545B-2N A1 A2 T1/U (+) Input circuit L1/R G3PE-535B-3N G3PE-245B-2N Input circuit G3PE-235B-3N A2 T1/U (−) T2/V T3/W (−) Two, 4.6-dia. mounting holes Four, 8 dia. Two, M3.5 G3PE-245B-3N G3PE-545B-3N 24 Two, R2.3 mounting holes 0.5 Six, M5 20 84.5 140 120 130 max. max. 68 20 32.2 68 Note: Without terminal cover. 64 80 max. 110 max. Note: With terminal cover. Mounting Holes 35 19.1 23.2 max. 64±0.3 120 max. Terminal Arrangement/Internal Circuit Diagram G3PE-545B-3N G3PE245B-3N L1/R L2/S L3/T (+) L1/R L2/S L3/T A2 A2 T1/U T2/V T3/W (−) (+) A1 A1 Input circuit Four, 4.5 dia. or M4 Input circuit 130±0.3 T1/U T2/V T3/W (−) 13 G3PE-Three-phase Models with Screw Mounting 4.6 dia. 50 G3PE-215B-2 G3PE-515B-2 84.5 90 100 max. max. 24 68 Two, M3.5 Six, M4 0.5 20 4.6 × 5.6 elliptical hole 20 32.2 80 max. Note: With terminal cover. 68 Note: Without terminal cover. DIN Track or screw mounting Mounting Holes Two, 4.5 dia. or M4 35 19.1 23.2 max. 90±0.3 55 max. Terminal Arrangement/Internal Circuit Diagram 50±0.3 G3PE-215B-2 L1/R L2/S G3PE-515B-2 L3/T (+) L1/R L2/S L3/T Input circuit A2 T1/U T2/V T3/W A2 T1/U (−) T2/V T3/W Models with Screw Mounting G3PE-215B-3 G3PE-225B-2 G3PE-515B-3 G3PE-525B-2 Four, R2.5 5 24 60 68 Two, M3.5 0.5 20 20 80.5 84.5 max. 80 max. Six, M4 90 32.2 100 110.5 max. 68 Note: Without terminal cover. Note: With terminal cover. Mounting Holes 35 19.1 23.2 max. Four, 4.5 dia. or M4 For screw mounting only 60±0.3 70 max. 100±0.3 Terminal Arrangement/Internal Circuit Diagram L2/S L3/T G3PE-225B-2 (+) L1/R L2/S L3/T A1 T3/W (−) L2/S G3PE-525B-2 L3/T A2 T1/U T2/V T3/W (−) (+) L1/R L2/S L3/T A1 Input circuit Input circuit 14 T2/V L1/R A1 A2 T1/U G3PE-515B-3 (+) A1 A2 T1/U T2/V T3/W (−) (+) Input circuit L1/R Input circuit G3PE-215B-3 (+) A1 Input circuit A1 A2 T1/U T2/V T3/W (−) (−) G3PE-Three-phase Models with Screw Mounting 5 Four, R2.5 G3PE-225B-3 G3PE-235B-2 G3PE-525B-3 G3PE-535B-2 84.5 90 110.5 max. max. 24 68 Two, M3.5 0.5 20 Six, M5 (G3PE-@35B-2) Six, M4 (G3PE-@25B-3) 20 32.2 80 max. 90 100 110.5 max. 68 Note: Without terminal cover. Note: With terminal cover. Mounting Holes Four, 4.5 dia. or M4 35 19.1 23.2 max. For screw mounting only 90±0.3 70 max. 100±0.3 Terminal Arrangement/Internal Circuit Diagram L2/S L3/T L1/R L2/S L3/T A1 T3/W (−) L2/S L3/T A2 T1/U T2/V T3/W (−) (+) L1/R L2/S L3/T A1 Input circuit Input circuit Models with Screw Mounting T2/V L1/R G3PE-535B-2 A1 A2 T1/U G3PE-525B-3 (+) A1 A2 T1/U T2/V T3/W (+) Input circuit L1/R G3PE-235B-2 (+) Input circuit G3PE-225B-3 A2 T1/U (−) T2/V T3/W (−) L3/T (+) 5 Four, R2.5 G3PE-235B-3 G3PE-245B-2 G3PE-535B-3 G3PE-545B-2 84.5 90 130.5 max. max. 24 68 Two, M3.5 Six, M5 0.5 20 80 max. 20 110 32.2 120 130.5 max. 68 Note: Without terminal cover. Mounting Holes Note: With terminal cover. Four, 4.5 dia. or M4 35 19.1 23.2 max. For screw mounting only 70 max. 90±0.3 120±0.3 Terminal Arrangement/Internal Circuit Diagram L2/S L3/T (+) L1/R L2/S L3/T A1 T3/W (−) L2/S G3PE-545B-2 L3/T A2 T1/U T2/V T3/W (−) (+) L1/R L2/S A1 Input circuit Input circuit T2/V L1/R A1 A2 T1/U G3PE-535B-3 (+) A1 Input circuit L1/R G3PE-245B-2 Input circuit G3PE-235B-3 A2 T1/U T2/V T3/W (−) A2 T1/U T2/V T3/W (−) 15 G3PE-Three-phase Models with Screw Mounting G3PE-245B-3 G3PE-545B-3 5 Four, R2.5 84.5 150 190.5 max. max. 24 68 Two, M3.5 Six, M5 0.5 20 80 max. 110 120 130.5 max. 20 32.2 68 Note: Without terminal cover. Note: With terminal cover. Mounting Holes 35 19.1 23.2 max. Four, 4.5 dia. or M4 For screw mounting only 70 max. 150±0.3 Terminal Arrangement/Internal Circuit Diagram G3PE-545B-3 G3PE-245B-3 L1/R L2/S L3/T (+) L1/R L2/S (+) L3/T A1 120±0.3 Input circuit Input circuit A1 A2 A2 T1/U T2/V T3/W T1/U (−) T2/V T3/W (−) Models with Externally Attached Heat Sinks Four, 8 dia. Four, 4.5 dia. 9 8 dia. 4.5 dia. 24 68 80 Two, M3.5 0.5 20 80 max. 20 Note: With terminal cover. 32.2 68 Note: Without terminal cover. Six, M4 (G3PE-@15B-@H/-@25B-@H) Six, M5 (G3PE-@35B-@H/-@45B-@H) Mounting Holes Four, 4.5 dia. or M4 35 19.1 23.2 max. 68±0.3 68±0.3 Terminal Arrangement/Internal Circuit Diagram L1/R L2/S L3/T (+) L1/R L2/S L3/T A1 T3/W (−) L1/R L2/S L3/T T2/V T3/W (−) L1/R L2/S L3/T T1/U T2/V T3/W (−) (+) A1 A2 A2 T1/U (+) A1 Input circuit Input circuit T2/V (+) G3PE-5@5B-2H A1 A2 T1/U G3PE-5@5B-3H G3PE-2@5B-2H Input circuit G3PE-2@5B-3H 16 84.5 max. Input circuit G3PE-215B-3H G3PE-215B-2H G3PE-225B-3H G3PE-225B-2H G3PE-235B-3H G3PE-235B-2H G3PE-245B-3H G3PE-245B-2H G3PE-515B-3H G3PE-515B-2H G3PE-525B-3H G3PE-525B-2H G3PE-535B-3H G3PE-535B-2H G3PE-545B-3H G3PE-545B-2H A2 T1/U T2/V T3/W (−) G3PE-Three-phase Accessories (Order Separately) Heat Sink Heat Sink Y92B-P50 (Mounts to DIN Track.) For G3PE-215B-2H and G3PE-515B-2H Y92B-P100 For G3PE-215B-3H, G3PE-225B-2H, G3PE-515B-3H, and G3PE-525B-2H Mounting Holes 4.6 dia. 50 Two, 4.5 dia. or M4 Four, M4 Mounting Holes 100 68 4.6 × 5.6 elliptical hole 80.5 90 100 max. max. Four, 4.5 dia. or M4 90±0.3 5 60 80.5 max. 68 60±0.3 50±0.3 68 80 max. 100±0.3 Four, R2.5 68 110.5 max. 55 max. 70 max. Heat Sink Heat Sink Heat Sink Y92B-P150 For G3PE-225B-3H, G3PE-235B-2H, G3PE-525B-3H, and G3PE-535B-2H Y92B-P200 For G3PE-235B-3H, G3PE-245B-2H, G3PE-535B-3H, and G3PE-545B-2H Y92B-P250 For G3PE-245B-3H and G3PE-545B-3H Four, M4 120 120 100 M4-D10 Four, M4 5 5 5 90 110.5 max. 68 Four, M4 90 130.5 max. 68 190.5 150 max. 68 47.6 M4-D10 Four, R2.5 Four, R2.5 68 110.5 max. 68 120 130.5 max. Four, R2.5 68 120 130.5 max. 70 max. Mounting Holes Mounting Holes Mounting Holes Four, 4.5 dia. or M4 Four, 4.5 dia. or M4 Four, 4.5 dia. or M4 90±0.3 100±0.3 70 max. 70 max. 150±0.3 90±0.3 120±0.3 120±0.3 17 G3PE Safety Precautions Refer to Safety Precautions for All Solid State Relays. !CAUTION Minor electrical shock may occasionally occur. Do not touch the G3PE terminal section (i.e., currentcarrying parts) while the power is being supplied. Also, always attach the cover terminal. The G3PE may rupture if short-circuit current flows. As protection against accidents due to shortcircuiting, be sure to install protective devices, such as fuses and no-fuse breakers, on the power supply side. Minor electrical shock may occasionally occur. Do not touch the main circuit terminals on the G3PE immediately after the power supply has been turned OFF. Shock may result due to the electrical charge stored in the built-in snubber circuit. Minor burns may occasionally occur. Do not touch the G3PE or the heat sink while the power is being supplied or immediately after the power supply has been turned OFF. The G3PE and heat sink become extremely hot. Precautions for Safe Use OMRON constantly strives to improve quality and reliability. SSRs, however, use semiconductors, and semiconductors may commonly malfunction or fail. In particular, it may not be possible to ensure safety if the SSRs are used outside the rated ranges. Therefore, always use the SSRs within the ratings. When using an SSR, always design the system to ensure safety and prevent human accidents, fires, and social harm in the event of SSR failure. System design must include measures such as system redundancy, measures to prevent fires from spreading, and designs to prevent malfunction. Transport Do not transport the G3PE under the following conditions. Doing so may result in damage, malfunction, or deterioration of performance characteristics. • Conditions in which the G3PE may be subject to water. • Conditions in which the G3PE may be subject to high temperature or high humidity. • Conditions in which the G3PE is not packaged. Operating and Storage Environments Do not use or store the G3PE in the following locations. Doing so may result in damage, malfunction, or deterioration of performance characteristics. • Locations subject to rainwater or water splashes. • Locations subject to exposure to water, oil, or chemicals. • Locations subject to high temperature or high humidity. • Do not store in locations subject to ambient storage temperatures outside the range −30 to 100°C. • Do not use in locations subject to relative humidity outside the range 45% to 85%. • Locations subject to corrosive gases. • Locations subject to dust (especially iron dust) or salts. • Locations subject to direct sunlight. • Locations subject to shock or vibration. 18 Installation and Handling • Do not block the movement of the air surrounding the G3PE or heat sink. Abnormal heating of the G3PE may result in shorting failures of the output elements or burn damage. • Do not use the G3PE if the heat radiation fins have been bent by being dropped. Doing so may result in malfunction due to a reduction in the heat radiation performance. • Do not handle the G3PE with oily or dusty (especially iron dust) hands. Doing so may result in malfunction. • Attach a heat sink or radiator when using an SSR. Not doing so may result in malfunction due to a reduction in the heat radiation performance. Installation and Mounting • Mount the G3PE in the specified direction. Otherwise excessive heat generated by the G3PE may cause short-circuit failures of the output elements or burn damage. • Make sure that there is no excess ambient temperature rise due to the heat generation of the G3PE. If the G3PE is mounted inside a panel, install a fan so that the interior of the panel is fully ventilated. • Make sure the DIN track is securely mounted. Otherwise, the G3PE may fall. • When mounting the heat sink, do not allow any foreign matter between the heat sink and the mounting surface. Foreign matter may cause malfunction due to a reduction in the heat radiation performance. • If the G3PE is mounted directly in a control panel, use aluminum, steel plating, or similar material with a low heat resistance as a substitute for a heat sink. Using the G3PE mounted in wood or other material with a high heat resistance may result in fire or burning due to heat generated by the G3PE. Installation and Wiring • Use wires that are suited to the load current. Otherwise, excessive heat generated by the wires may cause burning. • Do not use wires with a damaged outer covering. Otherwise, it may result in electric shock or ground leakage. • Do not wire any wiring in the same duct or conduit as power or high-tension lines. Otherwise, inductive noise may damage the G3PE or cause it to malfunction. • When tightening terminal screws, prevent any non-conducting material from becoming caught between the screws and the tightening surface. Otherwise, excessive heat generated by the terminal may cause burning. • Do not use the G3PE with loose terminal screws. Otherwise, excessive heat generated by the wire may cause burning. • For the G3PE models with a carry current of 35 A or larger, use M5 crimp terminals that are an appropriate size for the diameter of the wire. • Always turn OFF the power supply before performing wiring. Not doing so may cause electrical shock. Installation and Usage • Select a load within the rated values. Not doing so may result in malfunction, failure, or burning. • Select a power supply within the rated frequencies. Not doing so may result in malfunction, failure, or burning. • If a surge voltage is applied to the load of the Contactor, a surge bypass(*) will function to trigger the output element. The G3PE therefore cannot be used for motor loads. Doing so may result in load motor malfunction. * Surge Bypass This circuit protects the output circuit from being destroyed. This suppresses the surge energy applied inside the SSR in comparison with a varistor for the main circuit protection. By alleviating electrical stress on the electronic components of the SSR's output circuit, failure and destruction due to surge voltage are suppressed. Reference value: Surge dielectric strength of 30 kV min. (Test conditions: 1.2 ✕ 50 μs standard voltage waveform, peak voltage of 30 kV, repeated 50 times according to JIS C5442) G3PE Precautions for Correct Use The SSR in operation may cause an unexpected accident. Therefore it is necessary to test the SSR under the variety of conditions that are possible. As for the characteristics of the SSR, it is necessary to consider differences in characteristics between individual SSRs. The ratings in this catalog are tested values in a temperature range between 15°C and 30°C, a relative humidity range between 25% and 85%, and an atmospheric pressure range between 86 and 106 kPa. It will be necessary to provide the above conditions as well as the load conditions if the user wants to confirm the ratings of specific SSRs. Causes of Failure • Do not drop the G3PE or subject it to abnormal vibration or shock during transportation or mounting. Doing so may result in deterioration of performance, malfunction, or failure. • Tighten each terminal to the torque specified below. Improper tightening may result in abnormal heat generation at the terminal, which may cause burning. Terminals Screw terminal diameter Tightening torque Input terminals M3.5 0.59 to 1.18 N·m M4 0.98 to 1.47 N·m Output terminals M5 1.57 to 2.45 N·m • Do not supply overvoltage to the input circuits or output circuits. Doing so may result in failure or burning. • Do not use or store the G3PE in the following conditions. Doing so may result in deterioration of performance. • Locations subject to static electricity or noise • Locations subject to strong electric or magnetic fields • Locations subject to radioactivity Mounting • The G3PE is heavy. Firmly mount the DIN Track and secure both ends with End Plates for DIN Track mounting models. When mounting the G3PE directly to a panel, firmly secure it to the panel. Screw diameter: M4 Tightening torque: 0.98 to 1.47 N·m Mounted on a vertical surface Mounted on a horizontal surface Vertical Direction • When using crimp terminals, refer to the terminal clearances shown below. Output Terminal Section for Three-phase Models 7 mm 13 mm 12 mm M4 (15 A, 25 A) M5 (35 A, 45 A) Output Terminal Section for Single-phase Models 15-A and 25-A Models 35-A and 45-A Models 10 mm 13 mm 12.4 mm 12.9 mm M5 (35 A, 45 A) M4 (15 A, 25 A) Input Terminal Section 7.0 mm 10 mm M3.5 • Make sure that all lead wires are thick enough for the current. • For three-element and two-element models, the output terminal will be charged even when the Relay is OFF. Touching the terminal may result in electric shock. To isolate the Relay from the power supply, install an appropriate circuit breaker between the power supply and the Relay. Always turn OFF the power supply before wiring the Unit. • Terminal L2 and terminal T2 of a 2-element model are internally connected to each other. Connect terminal L2 to the ground terminal of the power supply. If terminal L2 is connected to a terminal other than the ground terminal, cover all the charged terminals, such as heater terminals, to prevent electric shock and ground faults. Fuses Panel Panel Note: Make sure that the load current is 50% of the rated load current when the G3PE is mounted horizontally. For details on close mounting, refer to the related information under performance characteristics. Mount the G3PE in a direction so that the markings read naturally. • The G3PE-2N/-3N (DIN Track mounting models) can be mounted on the following TR35-15Fe (IEC 60715) DIN Tracks. Manufacturer Wiring Thickness 1.5 mm 2.3 mm Schneider AM1-DE200 --- WAGO 210-114, 210-197 210-118 PHOENIX NS35/15 NS35/15-2.3 • Use a quick-burning fuse on the output terminals to prevent accidents due to short-circuiting. Use a fuse with equal or greater performance than those given in the following table. Recommended Fuse Capacity Rated G3PE output current Applicable SSR 15 A G3PE@15B Series 25 A G3PE@25B Series 35 A G3PE@35B Series 45 A G3PE@45B Series Fuse (IEC 60269-4) 32 A 63 A 19 G3PE EMC Ditective Compliance Mounting to Control Panel EMC direcives can be complied with under the following conditions. The G3PE is heavy. Firmly mount the DIN track and secure both ends with End Plates for DIN-track-mounting models. When mounting the G3PE directly to a panel, firmly secure it to the panel. If the panel is airtight, heat from the SSR will build up inside, which may reduce the current carry ability of the SSR or adversely affect other electrical devices. Be sure to install ventilation holes on the top and bottom of the panel. 1. Single phase 240V (2@@B) models • A capacitor must be connected to the load power supply. • The input cable must be less than 3 m. LOAD INPUT G3PE OUTPUT SSR Mounting Pitch (Panel Mounting) 3 m Max. Recommended Capacitor (Film capacitor) : 1µF , 250VAC • Single-phase Model Duct or other object blocking airflow 2. Single phase 480V (5@@B) models • A capacitor must be connected to the input power supply. • A capacitor, varistor and toroidal core must be connected to the load power supply. • The input cable must be less than 3 m. Troidal core LOAD INPUT G3PE Between duct and G3PE SSR 10 mm min. 60 mm min. Mounting direction Vertical Direction Between duct and G3PE OUTPUT Host and slave 30 mm min. 3 m Max. 3. • • • Recommended Capacitor (Film capacitor) : 0.05µF , 500VAC (LOAD) 0.1µF , 250VAC (INPUT) Recommended Varistor : 470V, 1750A Recommended Troidal core : NEC/TOKIN:ESD-R-25B or equivalent Three phases models A capacitor must be connected to the input power supply. A capacitor and toroidal core must be connected to the load power supply. The input cable must be less than 3 m. Troidal core 80 mm min. • Three-phase Models 10 mm min LOAD INPUT G3PE Between duct and G3PE Duct or other object blocking airflow 80 mm min. OUTPUT G3PE G3PE 3 m Max. Host and slave Recommended Capacitor (Film capacitor) : 1µF , 250VAC (240V LOAD) 0.05µF , 500VAC (480V LOAD) 0.1µF , 250VAC (INPUT) Recommended Troidal core : NEC/TOKIN:ESD-R-25B or equivalent EMI 80 mm min G3PE G3PE Between duct and G3PE This is a Class A product (for industrial environments). In a domestic environment, the G3PE may cause radio interference, in which case the user may be required to take appropriate measures. Noise and Surge Effects If noise or an electrical surge occurs that exceeds the malfunction withstand limit for the G3PE output circuit, the output will turn ON for a maximum of one half cycle to absorb the noise or surge. Confirm that turning the output ON for a half cycle will not cause a problem for the device or system in which the G3PE is being used prior to actual use. The G3PE malfunction withstand limit is shown below. • Malfunction withstand limit (reference value): 500 V Note: This value was measured under the following conditions. Noise duration: 100 ns and 1 μs Repetition period: 100 Hz Noise application time: 3 min Mounting Models with Externally Attached Heat Sinks • Before attaching an external Heat Sink or Radiator to the Unit, always apply silicone grease, such as Momentive Performance Material’s YG6260 or Shine-Etsu Chemical’s G747, to the mounting surface to enable proper heat radiation. • Tighten the screws to the following torque to secure the Unit and external Heat Sink or Radiator to enable proper heat dissipation. Tightening torque: 2.0 N·m 20 80 mm min. 30 mm min. Duct or other object blocking airflow G3PE Relationship between the G3PE and Ducts or Other Objects Blocking Airflow Countermeasure 1 Vertical Direction Mounting surface Mounting surface Duct or other object blocking airflow 50 mm max. (No more than 1/2 the SSR depth is recommended.) Duct SSR Countermeasure 2 Duct Airflow Mounting surface Incorrect Example Base SSR Duct If the depth direction of the G3PE is obstructed by ducts, the heat radiation will be adversely affected. SSR Duct Use ducts that have a shallow depth, to provide a sufficient ventilation area. Duct If the ducts cannot be made lower, place the G3PE on a metal base so that it is not surrounded by the ducts. Ventilation Outside the Control Panel Duct or other object blocking airflow Be aware of airflow Ventilation outlet (Axial Fan) SSR SSR SSR Air inlet Note: 1. If the air inlet or air outlet has a filter, clean the filter regularly to prevent it from clogging to ensure an efficient flow of air. 2. Do not locate any objects around the air inlet or air outlet, otherwise the objects may obstruct the proper ventilation of the control panel. 3. A heat exchanger, if used, should be located in front of the G3PE to ensure the efficiency of the heat exchanger. G3PE Ambient Temperature The rated current of the G3PE is measured at an ambient temperature of 40°C. The G3PE uses a semiconductor to switch the load. This causes the temperature inside the control panel to increase due to heating resulting from the flow of electrical current through the load. The G3PE reliability can be increased by adding a ventilation fan to the control panel to dispel this heat, thus lowering the ambient temperature of the G3PE. (Arrhenius's law suggests that life expectancy is doubled by each 10°C reduction in ambient temperature.) SSR rated current (A) 15 A 25 A 35 A 45 A Required number of 0.23 0.39 0.54 0.70 fans per SSR Example: For 10 G3PE SSRs with load currents of 15 A, 0.23 × 10 = 2.3 Thus, 3 fans would be required. Note: 1. Size of fans: 92 mm × 92 mm, Air volume: 0.7 m3/min, Ambient temperature of control panel: 30°C 2. If there are other instruments that generate heat in the control panel in addition to SSRs, more ventilation will be required. 3. Ambient temperature: The temperature that will allow the SSR to cool by convection or other means. 21 MEMO 22 Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron’s analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer’s application or use of the Product. At Buyer’s request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer’s application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user’s programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron’s Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron’s representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. OMRON Corporation Industrial Automation Company Authorized Distributor: Tokyo, JAPAN Contact: www.ia.omron.com Regional Headquarters OMRON EUROPE B.V. Wegalaan 67-69, 2132 JD Hoofddorp The Netherlands Tel: (31)2356-81-300/Fax: (31)2356-81-388 OMRON ELECTRONICS LLC 2895 Greenspoint Parkway, Suite 200 Hoffman Estates, IL 60169 U.S.A Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08 (Lobby 2), Alexandra Technopark, Singapore 119967 Tel: (65) 6835-3011/Fax: (65) 6835-2711 OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 © OMRON Corporation 2008-2014 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. Printed in Japan CSM_1_1_0814 Cat. No. J174-E1-02 0814(0808)